Industrial Control Systems

Advanced automation solutions including PLC programming, SCADA integration, and process control systems for manufacturing and industrial applications. Optimize your operations with cutting-edge control technology.

State-of-the-Art Industrial Automation

Our industrial control systems services deliver complete automation solutions that enhance productivity, improve safety, and reduce operational costs. From initial system design through implementation and commissioning, we provide comprehensive control solutions.

We specialize in modern PLC programming, SCADA system development, and human-machine interface (HMI) design that integrates seamlessly with your existing processes while preparing for future expansion and technological advances.

Starting at $8,500

Timeline: 4-12 weeks depending on complexity

Schedule Consultation
Industrial control systems with PLC programming and SCADA interface for manufacturing automation

Comprehensive Control System Services

Complete automation solutions designed to optimize your industrial processes and improve operational efficiency.

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PLC Programming

Professional programming services for major PLC platforms including Allen-Bradley, Siemens, and Schneider Electric. Ladder logic, function block, and structured text programming for optimal system performance.

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SCADA Systems

Supervisory Control and Data Acquisition systems providing real-time monitoring, data logging, alarm management, and remote control capabilities across your entire facility or multiple sites.

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HMI Development

Intuitive human-machine interface design creating user-friendly operator interfaces for monitoring, control, and alarm management with modern graphics and responsive layouts.

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Motor Control Systems

Variable frequency drives (VFDs), servo systems, and motor control center (MCC) design with advanced starting methods and energy-efficient control strategies.

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Safety Systems

Safety instrumented systems (SIS), emergency stop systems, and safety-related control systems designed to protect personnel and equipment while maintaining operational efficiency.

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System Integration

Seamless integration of new control systems with existing equipment, databases, and enterprise systems for unified operations and comprehensive data management.

Our Implementation Process

A proven methodology that ensures successful system deployment and long-term reliability.

1

Requirements Analysis

Detailed process analysis, system requirements definition, and stakeholder consultation to ensure the control system meets your specific operational needs and objectives.

2

System Design

Hardware selection, software architecture design, network topology planning, and control strategy development using industry best practices and proven technologies.

3

Programming & Testing

PLC/SCADA programming, factory acceptance testing (FAT), and simulated operation verification to ensure proper functionality before field deployment.

4

Commissioning & Training

Site commissioning, operator training, system documentation, and ongoing support to ensure successful deployment and operational excellence.

Industry Applications

We design and implement control systems for diverse industrial applications, each requiring specialized expertise and proven methodologies.

Manufacturing & Assembly

Production line automation, quality control systems, and process monitoring for automotive, electronics, and general manufacturing operations.

Food & Beverage Processing

Sanitary process control, batch processing systems, and packaging line automation with compliance to FDA and industry standards.

Chemical & Pharmaceutical

Process control systems for chemical processing, batch manufacturing, and pharmaceutical production with validation and compliance requirements.

Water & Wastewater

SCADA systems for water treatment plants, pump stations, and distribution systems with remote monitoring and alarm capabilities.

Discuss Your Project

Recent Projects

Waipahu Manufacturing Plant

Complete PLC and SCADA upgrade for automotive parts manufacturing including 45 controllers, production monitoring, and quality control integration.

Project Value: $275,000

Hawaii Bottling Company

Beverage processing control system with CIP (Clean-In-Place) automation, batch control, and packaging line integration for 500,000 gallon capacity facility.

Project Value: $185,000

Honolulu Wastewater Treatment

Regional SCADA system connecting 12 pump stations and treatment facilities with centralized monitoring, alarm management, and remote control capabilities.

Project Value: $350,000

Frequently Asked Questions

Common questions about our industrial control systems services.

What PLC platforms do you support?

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We support all major PLC platforms including Allen-Bradley (ControlLogix, CompactLogix, MicroLogix), Siemens (S7 series, TIA Portal), Schneider Electric (Modicon), and Mitsubishi. We also work with specialized industrial controllers for specific applications.

Can you integrate new systems with existing equipment?

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Yes, we specialize in seamless integration of new control systems with existing equipment. Our approach includes protocol converters, legacy system interfaces, and gradual migration strategies to minimize operational disruption.

What ongoing support do you provide?

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We provide comprehensive ongoing support including system troubleshooting, software updates, backup and restore services, performance optimization, and remote monitoring. We also offer operator training and maintenance contracts.

How long does typical implementation take?

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Timeline varies by system complexity. Simple PLC installations take 4-6 weeks, while complex multi-controller SCADA systems can require 8-12 weeks. We provide detailed project schedules during the requirements analysis phase.

Do you provide cybersecurity services?

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Yes, we implement industrial cybersecurity measures including network segmentation, VPN access, secure remote access, and compliance with NIST cybersecurity frameworks for critical infrastructure protection.

What documentation is provided?

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We provide comprehensive documentation including system architecture drawings, PLC logic diagrams, SCADA screens documentation, operator manuals, maintenance procedures, and as-built drawings for future reference and system modifications.

Ready to Automate Your Processes?

Contact our automation experts today to discuss your industrial control system requirements and receive a customized solution.

📞 Call for Consultation

(808) 487-1211

Speak with our automation specialists

📧 Email Your Requirements

isabellecosta@maureenfelectro.com

Send system requirements for evaluation

🏭 Schedule Site Visit

On-site Assessment

Detailed system analysis and recommendations